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Innovative, Highly Reliable Composite Prepreg Systems from Toray
Toray Advanced Composites is a leading supplier of thermoset-based prepreg composite materials for military, general aviation, space/satellite, radome, motorsport, and high-end industrial markets. Our lightweight and exceptionally durable uni-directional (UD) tapes and woven fabrics are used to create structures in aircraft, launch vehicles, satellites, and Formula 1 racing cars, just to name a few.
We tailor our thermoset products to meet customer-specific attributes. Whether you seek impact resistance, high temperature thermal stability, exceptional moisture resistance, targeted reinforcement, or any combination of these features, Toray has the solution to help you design the most efficient and effective composite structures possible.
Toray sets the aerospace industry standard for out-of-autoclave (OOA)/vacuum-bag-only (VBO) processes. Our full suite of high-grade resins includes epoxy, cyanate ester, BMI, and polyimide resin systems, ensuring superior strength properties while delivering lightweight durability for the lowest total cost. Simply put, no other supplier has the breadth, depth, and capabilities to support your mission-critical program.
Thermoset Resin Technologies
Toray Advanced Composites delivers a full range of thermoset resin technologies, making it easy for you to choose the tailored resin/fiber combination that meets your performance, design, and processing needs.
Benefits of Toray's Thermoset Composites
Out-of-Autoclave Processible
To develop cost-effective large structures, the industry values epoxy and cyanate ester systems that can be processed in vacuum-only ovens. Toray's thermoset systems are formulated to allow entrapped air to escape during cure in vacuum-only ovens, ensuring a low void structure for maximum strength and durability.
Low Moisture Absorption
Moisture and humidity degrade thermoset resin systems unless they have been specially formulated to resist moisture intrusion. Toray’s materials utilize proprietary polymer systems that ensure stable service in any environment.
X-Ray Transparency
Our thermoset carbon prepregs are engineered to allow x-ray transparency while maintaining the inherent lightweight and strong characteristics of composite materials.
Impact Resistant
Durable composites utilize unique toughening mechanisms that resist impact damage, providing outstanding part durability and longevity.
High Service Temperature
Toray's thermoset prepreg systems are thermally stable under extreme heat, making them ideal for use in high temperature service environments, from jet engine nacelles to carbon fiber racing brake assemblies.
Cosmetic Clarity
Aesthetic beauty is achieved through close control of quality, superior materials, and optimized chemistry. Toray matrix resins are designed to minimize the damaging effects of UV and provide an impressive, long-lasting finish.
Low Dielectric
Today's high energy military and satcom radomes require the highest purity materials. All of Toray radome prepregs are made in carbon-free, segregated manufacturing to assure no conductive contamination.
Explore Our Products
Toray's Guide to Composites
Resources
Advanced Composite Selector Guide
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Toray advancement in out of autoclave composite prepregs white paper
Download PDFLatest Thermoset Product Introductions
Thermoset Prepreg Data Sheets
Below is a complete index of thermoset prepregs for aerospace and industrial applications from Toray.
Need more information?
At Toray our goal is your success. If you have any questions or would like to learn more, please contact us.
Need more information?
At Toray our goal is your success. If you have any questions or would like to learn more, please contact us.
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